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Grants from the Connecticut Council of the Arts enabled William Cumpiano to
train traditional artisan Graciela Quiñones Rodríguez to build a replica
bordonúa from those measurements at Cumpiano's
studio in Massachusetts.
The instrument shown at left was used extensively in
concerts and workshops during recreations of an orquesta jibara antigua which was made up of musician members and friends of the Cuatro Project.
The performances created great interest on the Island,
whereupon the Orquesta Dr. Francisco Lopez Cruz (Myrna Perez,
director) commissioned Cumpiano to make another replica, but with a modern
neck and fingerboard, a change intended to reduce the considerable playing
difficulty entailed in playing on the traditional thick neck and wide-bar frets.
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The sequence that
follows traces the construction of this instrument. The original instruments
used seven-inch-thick slabs of wood from which the neck and soundbox were
carved in one piece. Material of this dimension being unavailable, Cumpiano
built up the body block from several 3-inch slabs of cedro (Spanish cedar). At left, the slabs, not yet
glued together, have been bandsawn to the proper outline according to the working plan of the
instrument that was derived from measurements taken from the original instruments in Ponce and Yabucoa. |
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The bottom curved
body block is taken to the bandsaw and a 1/4-inch thick slice is removed and
reserved for the back of the instrument. Then all the body blocks are glued
together, and taken to the bandsaw. In order to remove the center of the
soundbox, the luthier enters the glued up
body block from the rear (see the entry cut at the back of the shell) and the interior is sawn away as a single piece,
seen beside the instrument on the left. In the photo, the headpiece and top veneer have been glued to the end
of the neck. |
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At this point the luthier carves
the contours of the heel. |
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All the surfaces of the
instrument shell have been smoothed. The instrument is seen mounted on a
plywood workboard, which will later serve to make the instruments
soundboard. |
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A rear view of the instrument
shell. The bottom edge of the shell has been rounded over with a router. |
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This close-up shows two small
holes at the locations where the two almas or "soundposts" will be
screwed to the back |
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A thin sheet of spruce is used
for the soundboard. The traditional yagrumo is not available in the United
States. However spruce provides a lighter and stronger substitute. In the
photo, the rosette has been inserted, the soundhole cut out and the
clearance holes for the almas. |
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The top braces are glued on.
Note the abanico or fan braces. The clamps are gluing on the
transversal. |
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Here the fingerboard, made of
ebony wood, is being slotted for the frets, the spacing determined by a fret
formula called the rule of eighteen. |
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The soundboard is glued to the
shell. |
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The fingerboard is glued on to
the neck after the two "soundposts" are inserted through the soundboard. The
bottom of the soundposts are screwed to the back, and the top of the
soundposts are glued to the undersurface of the fingerboard |
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Note how the end of the
fingerboard is lifted from the soundboard, allowing it to vibrate freely,
but the fingerboard end is supported by the "soundposts."
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